and Copper Cu present both in an entrained metallic/sulphide form and dissolved in an oxidized form [1] The oxidized base metals formed from the smelting process once the required metals are obtained are trapped in the slag and this r esults in the loss of profit in that the slag is not further processed but discarded instead
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Get Pricecontinent at Selebi Phikwe situated in north eastern Botswana The furnace was commissioned in 1973 and produces a high grade sulphide matte containing nickel copper and cobalt which is shipped to refineries in Zimbabwe and Norway for further processing This paper outlines the recent process improvements and plant expansions that have
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Get PriceSome examples of such by product processing and utilization of those products will be discussed in the present Chapter Processing and Utilization of Slag Slag is the molten byproduct or coproduct of many metallurgical and special coal fired thermal plants for instance operations that is subsequently cooled air pelletized foamed or
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Get PriceCopper slag has a higher iron content while garnet has more aluminum However sparks are the result of friction and not material chemical composition Smaller particles produce less friction than coarse particles which explains why there are only smaller sparks when using garnet at 30/60 mesh compared to a coarser copper slag of 12/40 Mesh
Get PriceFayalite like dendrites in the slag visible under a scanning electron microscope indicate that temperatures of 1 200 °C may have been reached in these furnaces accounting for the presence of almost pure copper beads formed at the melting point of copper 1 083 °C Some of the copper only reached a semiliquid state however Eric et al 1995
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Get PriceThe choice of flux used depends on the materials involved in the given residue consisting largely of calcium iron aluminum and magnesium silicate derived during the process of pig iron and steel production and during the smelting of metals such as copper lead and nickel
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Get PriceCopper can be extracted from non sulphide ores by a different process involving three separate stages Reaction of the ore over quite a long time and on a huge scale with a dilute acid such as dilute sulphuric acid to produce a very dilute copper II sulphate solution Concentration of the copper II sulphate solution by solvent extraction
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Get PriceMnO 2 2C → Mn 2CO Ca 3 OH 2 → CaO P 2 O 5 2P 2 O 5 10C → P 4 10CO Collection of Cast iron Metal is cast into ingots or in the ladle for further refining like steel making Wrought Iron Minimum % of carbon is % and other impurities like S P Mn Si less than % Manufacturing Process Cast iron is taken in pudding furnace and melted by hot blast of air
Get Pricethan the smelter slag from the copper belt indicating that the former is more acidic than the latter The higher amount of sulphur % in the BCL sample Table 1 confirms the presence of the matte in the sample Table 1 Chemical composition of the Copperbelt slag and Matte slag products % Ni Cu S Si Fe Co Zn Mg Ca Al
Get PriceManganese ores concentrates iron ores >20% Manganes Copper ores and concentrates Nickel ores and concentrates dross slag of iron or steel industry Export 220 399 3 052 170 Weight in kilograms Nations Statistics Division standard format with consistent coding and valuation using the UN/OECD CoprA internal processing system View
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Get PriceThe aluminium oxide slag that it produces is discarded When welding copper conductors the process employs a semi permanent graphite crucible mould in which the molten copper produced by the reaction flows through the mould and over and around the conductors to be welded forming an electrically conductive weld between them
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