Abstract Heap leaching is one of the methods being used to recover metal from low grade ore deposits The main problem faced during heap leaching is the migration of fine grained particles through the heap forming impermeable beds which result in poor solution flow The poor solution flow leads to less contact between the leach solution and
Get PriceSpray intensity and spray intermittent ratio should be adjusted when there is obvious infiltration problem in the heap The leached rich liquid is adsorbed in the whole course with adsorption strength of 12 20 L/ tpd Leaching ends when the liquid rich grade is below /m or no economic benefits are produced
Get PriceSustainable issues related to heap leaching operations Stability of the ore heap Instability of the ore either static seismic or during extreme rainfall can lead to Published in Journal of The South African Institute of Mining and Metallurgy · 2012Authors J F LupoAffiliation Newmont Mining CorporationInquire Now Dolomite Lime How Garden Lime Can Cause Problems Sometimes using
Get PriceThe operation involves heap bioleaching of a low grade complex nickel polymetallic ore in Finland It was initiated by the Talvivaara Mining Co in 2024 following a successful 17 000 tonne pilot heap program 1 The subsequent commercial operation suffered major technical environmental and economic problems and closed in late 2024 It was
Get PriceAt high temperature pressure leaching conditions the formation of sulphuric acid from sulphides in the ore is favoured however at medium and low temperature conditions 150 165oC and >140oC respectively elemental sulphur formation occurs At these temperatures the elemental sulphur is molten and causes issues in further leaching
Get PriceTo solve the problem of low permeability and lower extraction rates of high mud ores a surfactant was added as a penetrant to the pregnant leaching solution during column leaching tests On the basis of the theories of physical chemistry and seepage flow mechanics the mechanism by which seepage is enhanced under the effects of the surfactant was analyzed The results show that the action
Get PriceHeap leaching of malachite atacamite ores with high silica gangue using sulphuric acid is reported The base metals were present in the ores in copper rich nodules with a network of fine
Get PricePotential Problems in Dump Leaching Mark E Smith • Ore Degradation always a concern in both heap and dump leaching the related problems can be exasperated in a MINING This page primarily focuses on metallurgical mining though many of the terms processes and concepts are the same within the non metallurgical extraction
Get PriceLeaching copper tailings case for testing the possibility of leaching the copper tailings The ore used was a low grade copper tailing The are is highly si1icous which fact is favorable to leaching as the Si02 does not interfere with the re 173 actions between the copper in the ore and the solution The screen analysis of the ore is as fol10ws On 80 mesh =
Get PriceAmbient temperature pressure and even humidity can affect leaching testwork especially with sulphides Therefore pay attention to any difference in ambient conditions between the
Get PriceNov 29 2021The heap leaching of copper ores is an example of such a trend where heap leaching was initially applied only to the acid leaching of oxide ores The most important factors to be considered in oxide heap leaching are the copper dissolution acid consumption and gangue chemistry The rate at which acid can Read More
Get Pricemicrobiological leaching of uranium ores Harrison et al 1966 reported the role of th e iron oxidizing Acidithiobacillus ferrooxidans in leaching of uranium The uranium ore was st acked in heaps similar to dump leaching of low grade copper ore and leached using an acid ic ferric sulfate solution at the Elliot Lake Mine Ontario Canada
Get PriceBy increasing of leaching period Copper extraction will increase but acid will be waste more Copper and iron recoveries were increased with increasing the acid solution concentration and irrigation flow rate but Increasing in amount of acid consumption does not increase copper extraction inevitably
Get PriceThese low grade resources contain more than 70% of the world s copper reserves and they cannot be processed using traditional leaching processes Standard leaching techniques on primary copper ores are blocked by a hard non reactive coating which forms around the crystal structure of the ore This is known as a passivation layer
Get PriceCopper heap and dump leaches in southern Spain were common by about 1700 Gold and silver heap leaching began with the first Cortez heap leach in 1969 which absorb the gold from solution This ore shows heap leach recovery of only 10 to 15% and is not suitable for heap leaching Because of the different ore types the northern Nevada Heap
Get PriceBioleaching Introduction Methods Application Copper Generally heap leaching process is employed in copper leaching process but sometimes a combination of heap leaching and in situ leaching processes are used The solution Sulphate/Fe 3 solution is sprinkled over the heap which percolates through the ore and collects at the bottom pit The solution collecting in the bottom pit will include
Get PriceAre There Disadvantages to Heap Leaching As might be expected there are environmental concerns with the use of HL Researcher Catherine Reichardt points out a few of the concerns Her paper lists issues related to the strategy as Potential issues with water balance
Get PriceTypically copper ore mined from open pits is segregated higher grade material is concen trated to produce feed for smelting while the lower grade ore is subjected to leaching The ore is piled on an impermeable surface until a dump of suitable dimension forms After the top is levelled leach solution is flooded or sprayed onto the dump A
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Get Priceheap leaching and reservoir engineering aspects studied are summarized in Tables 3 and 4 Table 2 Names of world s major mines producing copper through mass bioleaching [12] Heap bioleaching of copper ores historical and current Cu production t/year Region/mine Operation reserves t Ore processed t/day 14 15×103 Oxides/chalcocite
Get PriceHeap Leaching an overview ScienceDirect Topics Leaching Most copper leaching is done by piling broken ore ∼% Cu into flat surface 3 10m high 10 4 10 5 m 2 heaps of ore and then sprinkling dilute sulfuric acid lixiviant on to the heap surface
Get PriceHeap leaching has been used to extract copper from oxide ore at the Sar cheshmeh copper mine in southern Iran since the 1990s The total amount of oxide ore available at the mine is approx imately
Get PriceLateritic ore can undergo dramatic physical and chemical changes during months of leaching and rinsing with weight loss of 15 to 25% and acid consumption of 150 to 500 kg per tonne of ore For dynamic heaps the spent ore is disposed of in a dump often comingled with the plant residue
Get PriceDeano Commercial cyanide leaching of copper ores is carried out using very low cyanide levels this has the effect of leaching gold preferentially over the copper even though there is some controversy over the mechanism You will not get just gold leached there will be some copper leached which will adsorb onto your carbon and use up a lot of
Get PriceThe present HMC model was applied to simulate the construction and operation of a synthetic copper heap leach pad consisting of five ore layers settled on a terrain with a slope of 2% Each layer is simulated sequentially mimicking the sequence of construction and operation of a real heap leach pad We assumed that the construction of each layer is performed during 10 d followed by an
Get PriceTitle REVIEW ON HEAP LEACHING OF COPPER ORES 1 REVIEW ON HEAP LEACHING OF COPPER ORES Carlos Avendaño V Sociedad Terral 2 The common approach observes the ore behavior which has been detected through test work and experience with minimum manipulation Terrals Approach Recognizes the characteristics and behavior of the ore Separates the conditions to be observed and the
Get Priceleaching is expected to increase the dissolution rate of the copper sulfide ores as seawater contains approximately 19 g 1L chloride [17 18] There are large reserves of nitrate caliche in Northern Chile [19 21] Sodium nitrate is obtained by caliche leaching with water and then crystallizing the leaching solution by cooling or evaporation
Get PriceHeap leaching accounts for around 20% of the global production of copper In heap leaching coarsely crushed ore particles are contacted with an aqueous lixiviant percolating through large packed beds heaps of the ore particles with the loaded solution collected at the foot of the heap for metal recovery solution make up and recycle
Get PriceKey words Sarcheshmeh copper mine heap leaching heavy metals pollution problems Introduction Solvent extraction of metals in a heap leaching facility is a novel but widely used method of processing low grade ore deposits of nonferrous ores such as gold silver copper and uranium ores An appropriate solvent is used depending upon the
Get PriceHeap leaching is a lowcost flexible hydrometallurgical process for recovering valuable metals from lowgrade ores Nosrati et al this process the ore bed must be porous and permeable to permit flow of the leach solution Lewandowski and Kawatra fine particles usually migrate into the porous structures and clog the natural flow
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