The scrap is loaded into large buckets called baskets with clamshell doors for a base Care is taken to layer the scrap in the basket to ensure good furnace operation heavy melt is placed on top of a light layer of protective shred on top of which is placed more shred These layers should be present in the furnace after charging
Get PriceCMC reconfirms the trust in Danieli ordering its third MIDA ECR endless casting rolling plant named Triple M To be installed in Western USA it will produce an estimated nominal 500 000 shtpy of long products namely 350 000 shtpy of rebar and 150 000 shtpy of small merchant sections Hybrid ready it will melt local scrap by the innovative
Get PriceInduction Furnace LRF CCM 3 10 000 TPA 3 Oxygen Plant 19 800 TPA 4 WHRB Power Plant 2 x 8 MW Steel Scrap 3 150 KLPA 51 500 TPA IOCL In house Furnace roof opens and the Charge Bucket unloads charge into the Furnace The size of the Charging Buckets is designed to minimize Charging time and thereby
Get PriceSCRAP CHARGING BUCKETSSCRAP CHARGING BUCKETS • Environment Friendly • Detachable Bail Arm •Suitable for Induction Furnace Charging •Increases productivityIncreases productivity •Reduces the use of Shop Crane and hence increases its avail bilitilability •Can be used with all kinds of scrap •Reduces no of charges 32 DOSHI
Get PriceThe present invention also discloses a method for improving a heating cold region of a side wall charging electric arc furnace mainly comprising the following steps 1 inclining the scrap steel preheating chamber 4 connected with the electric arc furnace body 1 with an inclined angle of 30° to 65° and 2 installing a material blocking
Get PriceThe Clam Shell Scrap Charging Bucket also called Scrap Basket is used for the collection and transfer of scrap metal from the scrap bay to the Meltshop The bottom of the bucket is fitted with clamshell doors for a base to allow the scrap from the bucket to charge the electric arc furnace
Get PriceAbout the induction furnace sector 7 2 Background of the project 8 Project approach 8 technology measures for electric induction furnace EIF sector 11 Installation of shredding machine and scrap charging through bucket or vibro feeder 12 Replacement of coil cradle of old furnace 15 Installation of CCM for billet
Get PriceCharging Systems are designed to deliver charge material to the furnace quickly allowing maximum utilization of the melting system We offer a variety of conveyor systems for assembling and moving scrap and other charge materials to the melt deck and into the furnace s These systems include charge buckets belt conveyors and vibratory
Get PriceOur experienced team of engineers designs complete turnkey EAF LMF and Foundry Furnaces Projects 3D FEM including state of the art Current Conducting Electrode Arms Steel Ladles Scrap Buckets Transport Cars Hydraulic Cylinders complete Furnace Hydraulic Systems Call us 704 633 6082 or mail us at erwin
Get Priceinduction furnaces for melting steel in mini mills Accord charged with a movable charging car which is filled by buckets on crane Fig 3a and which feeds the charge Induction furnace Electric arc furnace Shredded scrap 313 310 Electrical energy IO 520 kWh/t
Get PriceA vibrator conveyor is an ideal equipment choice for feeding charge materials into a full power induction furnace Bucket Charging Systems — Best for facilities with significant overhead space bucket charging systems are useful for filling moving emptying and returning buckets Bucket charging systems are clean and create minimal noise
Get PriceA 100 kg induction furnace was used to melt the test materials AOD dust was mixed with low ash metallurgical LAM coke and molasses for briquette making The charging pattern consisted of a metal layer of mild steel scrap at the furnace bottom above which was a layer of briquettes with quartz and then the furnace was covered with a final
Get PriceClamshell charging bucket used for charging Whiting Hydro Arc electric furnace is moved into position by Whiting crane Hydraulic pouring stand pours metal from a transfer ladle into a channel induction holding furnace Whiting Equipment Canada Inc John Bartok 350 Alexander Street Welland Ontario Canada L3B 2R3 Tel 1 905 732 7585 ext
Get PriceThe raw materials scrap sponge iron pig iron alloying elements etc together with the required additives lime coal ore etc are loaded into special charging buckets which are then emptied into the furnace through a bottom opening To fill the furnace two or three charging operations are required between which the scrap is partially
Get PriceInduction furnaces Today s most technologically advanced induction furnaces provide high power densities are able to run to full power throughout the charging process It is important to keep pace with the melting power of the system which requires rapid furnace charging However charging the furnace can be a labor intensive manual
Get PriceDRI/HBI in the bucket aids charge densification as well as lowering residuals in liquid steel Bucket charging circumvents the cost of a continuous charging system HBI is usually charged on top of heavy scrap or bundles to maximize densification of the charge and the rest of the bucket is loaded according to the site specific practice s [13 16]
Get Priceof the furnace to allow the scrap charging crane to move a full bucket of scrap into place over the furnace The bucket bottom is usually a clam shell design the bucket opens up by retracting two segments on the bottom of the bucket The scrap falls into the furnace and the scrap crane removes the scrap bucket
Get PriceSpares for ABB induction furnaces include water cooled cables capacitor power cable coil and coil insulation materials flow switches electrical and electronic parts transformers hydraulics carbon free rubber hose pipe and magnetic yokes Scrap charging buckets Complete new induction furnaces Other Products
Get PriceLadle Refining Furnace LRF is use to desulphurize steel remove other impurities and hold the molten steel for casting operations The LRFs acts as a buffer between the Steel Making Furnace and the continuous caster reducing casting costs and allowing greater flexibility in steel making operations Thus it is the important metallurgical
Get PriceMelting Solutions lead the industry in effective charging and handling equipment We supply a range of charging machines from 1 10m3 hopper capacity rated from 1T 6T per charge and above Using powerful vibratory motors a wide range of scrap can be rapidly charged into the furnace at a nominal 1T/minute
Get PriceFoundry Projects Ltd offer Drop Bottom Buckets for charging open top furnaces such as induction furnaces and electric arc furnaces Using a drop bottom bucket is the simplest and cheapest form of charging this type of furnace providing an overhead gantry crane is available We offer various options for opening and closing the discharge doors
Get PriceThe Induction Furnace is a machine in IndustrialCraft 2 that functions as an faster version of the Electric Furnace that is also capable of smelting two items simultaneously As the Induction Furnace operates it builds up heat which makes it smelt faster and use less EU per operation The Induction Furnace is most efficient when smelting two things at once it uses the same amount of EU per
Get PriceBuckets loaded with scrap metal are transported to the melt shop Charging cranes lift the scrap buckets for heating in either an electric arc or induction furnace Slag Handling While in the furnace impurities called slag float to the surface of the liquid steel Slag pots located below the scrap bucket collect and channel slag away from the
Get Priceto maximize furnace output and productivity The basic data are a 35 Ton tapping weight with 45 MVA transformer For example the single point roof lifting system supports fast and efficient roof movements during scrap charging The high sidewalls of the furnace shell allow single bucket charging and thus reduced scrap charging times
Get PriceAn apparatus for automatically charging scrap into an arc furnace wherein an inactive position at which a scrap bucket charged with the scrap is normally placed is provided adjacent to the arc furnace a transport mechanism is provided so that the scrap bucket is moved between said position and the arc furnace and the scrap bucket is brought to and stopped at a position right above the arc
Get PriceAutomatic Scrap Bucket Handling by Charging Crane at ABS Meltshop Autonomous Maintenance Autonomous Trimming and Sampling of Wire Rod Coil Head and Tail Best Practices for Planning and Executing Complex Brownfield Outages Best Practices to Reduce the Iron and Steel Industry s CO2 Emissions by 2024
Get PriceThe Iron Furnace s GUI Like the vanila Furnace the top slot in the Iron Furnace GUI is the input slot whatever material that is being smelted goes bottom slot in the GUI is the Fuel slot the Iron Furnace unlike most IndustrialCraft 2 machines does not operate using EU but rather by burning Fuel like a vanilla the slot on the right is the output slot smelted
Get PriceInduction Furnace IF / Electric Arc furnace EAF Suitable to load in scrap bucket high density valuable for efficient charging Charging with the power on lowers tap to tap time High carbon content promotes slag foaming and reduced power consumption High metallic content and small size reduces risk for electrode breakage Reduces the
Get PricePROPOSAL FOR A SCRAP YARD FOR 440 000 MTPA BILLET MANUFACTURING PLANT THROUGH INDUCTION FURNACE ROUTE One of our clients in Middle East produces about 400 000 MTPA of Medium Sections such as beams channels angles rounds squares and flats At present they are procuring billets of 130 mm2 150mm2 and 200 mm2 from various sources The steel grades generally are ASTM A 36 and ASTM A572 Gr 50
Get PriceLadle inoculation of molten metal at furnace F030 Charge Handling Truck unloading and transporting scrap metal via an overhead magnetic crane to charge bucket and thereafter to the furnaces F031 Electric Induction Furnace #2 Charging of raw material into furnace melting of charge material and tapping molten metal into ladles
Get PriceIncredible has successfully built lots of crushing plants, grinding plants and metal ore dressing plants for our customers.
With over 30 years of experience, we become a renowned manufacturer in the stone crushing and mineral grinding industry. Headquartered in Shanghai, China, our expansive factory spans over 120 hectares, empowering us to cater to the production demands of global customers.