Sadrnezhaad S K Ferdowsi A Payab H Mathematical model for a straight grate iron ore pellet induration process of industrial scale [J] Computational Materials Science 2024 44 2 296 302 [10] Majumder S Natekar P V Runkana V Virtual Indurator A tool for simulation of induration of wet iron ore pellets on a moving grate [J]
Get Pricemeasured by ultrasound probes to ensure the proper speed of the travelling grate Induration Furnace The induration furnace is of circular design that allows the furnace hood to cover more than twice as many pallet cars compared to a straight type induration furnace A far more efficient utilization of installed equipment is thus achieved
Get PriceRotary Kiln Machine More Less Share Jiangsu Hongda Special Steel Machinery Plant Co Ltd Jiangsu China Last Login Date Dec 20 2024 Balling Disc Chain Grate Rotary Kiln Annular Cooler Straight Grate Roller Screen Multicyclone Duster Pallet Car
Get PriceThe three common processes used in iron ore pellet production are the shaft furnace process the straight grate process and the grate kiln process 8 As the dominant process for iron ore pellet production in China the proportion of iron ore pellets produced by the grate kiln process has exceeded 70% 9 Deposit formation in a rotary kiln is
Get PriceInduration Heat Hardening Pellet induration consists of three main steps 1 2 3 Drying of green pellets In the straight grate system a continuous parade of grate cars moves at the same speed though the drying induration and cooling zones Sl Plant Location Process Comm Date Oct 1966 1971 Cap Mt/yr Machine size 110m2 2
Get PriceCyclone / Bag Filter Re circulation fan 6 Green Balling Circuit Pelletising Disc/Drum Screens Feeding Conveyors/ Roller Screens/ Feeders 7 Induration Process gas handling Indurating machine Process Fans Induration hood furnace Grate machine/ rotary kiln/ cooler ESPs Process fans Fines/ spillage handling
Get PriceTRAVELLING GRATE PROCESS Travelling grate machine used for induration of green pellets resembles the well known sintering machine of Dwight Lloyd design Travelling grate machine is having completely closed hood with many interconnected thermal zones for recirculation of [tpvrdd gas leading to maximum heat recovery
Get PriceThe building footprint of the induration furnace is significantly smaller compared with the straight grate process which means that the world s most compact pelletizing plant with its low building profile short process air ducts and standardized equipment allows the cost of iron production to be slashed Revamp of pelletizing plants
Get PriceThe Straight grate induration machine is a continuous flow of pallet cars that move through drying preheating indurating and cooling without intermediate transfers The Grate Kiln induration machine is composed of three separate pieces of equipment the Traveling Grate the Rotary Kiln and the Annular Cooler Independent variable speed
Get PriceUS3432287A US533475A US3432287DA US3432287A US 3432287 A US3432287 A US 3432287A US 533475 A US533475 A US 533475A US 3432287D A US3432287D A US 3432287DA US 3432287 A US3432287 A US 3432287A Authority US United States Prior art keywords pellets grate kiln zone balls Prior art date 1966 03 11 Legal status The legal status is an assumption and is not a legal conclusion
Get PriceThese stoves have a specially designed or modified grate to accommodate this type of fuel Fan Quench Conveyor Pit Figure 1 Mass burn refractory wall combustor with grate/rotary kiln 14 Surface Coating Of Plastic Parts For Business Machines General1 2 Surface coating of plastic parts for business machines
Get PriceContinuous Casting Machine 1 x 1000 TPD 3 00 000 TPA Not Started Induration which means thermal treatment consists of drying heating an d cooling heating an d cooling It can be carried out in two different systems in straight grate or grate k iln systems During thermal treatment magnetite is almost completely oxidised t o
Get PriceThe furnace for pelletizing iron ore is a complex thermal machine in terms of energy balance It contains recirculation fan gases and constant variations in the process and the variation of a single process variable can influence numerous changes in operating conditions Dynamic simulation of pellet induration process in straight grate
Get PriceNo induration or tenderness noted on palpation Then his fingers are pulling away and Anakin whines at the loss Fingers wrap around him quickly again though moving his foreskin back in place and Anakin s lashes flutter against his cheeks it feels so good
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Get PriceE J i AP 42 Section Number 1 Reference Number 3 Title Standard Support and Environmental Impact Statement for the Iron Ore Beneficiation Industry Draft Reed A K EPA Contract No 68 02 1323 Battelle Columbus Laboratories December 1976 Note This is a reference cited in AP 42 Compilation of Air Pollutant Emission Factors Volume I Stationary Point and Area Sources
Get PricePetroleum Solvent Evaporation Printing/Publishing Dryer Organic Solvent Evaporation Other Not Classified Industrial Processes 4 01 002 98 4 03 999 99
Get PriceThe induration process consists of three main steps 1 drying for green pellets 2 firing of pellets at 1250 1300°C to sinter the iron oxide particles 3 cooling of hot pellets before discharging them on to the conveyors leading to the stockpiles Figure 1 shows a simplified flow sheet of straight grate indurating machine
Get PriceMaster Trash Fan incl Stick Burr Mach/Gin Stand/Extrr Feed/Batt Cond Entire Process Sum of Typical Equip Used Burr Machine Cleaner use SCCs 3 02 004 20 21 22 Stick Machine Cleaner use SCCs 3 02 004 20 21 22 Drying use SCCs 3 02 004 20 21 22 Induration Straight Grate Coke Gas fired Flux Pellets Hearth
Get PriceE J i AP 42 Section Number 1 Reference Number 3 Title Standard Support and Environmental Impact Statement for the Iron Ore Beneficiation Industry Draft Reed A K EPA Contract No 68 02 1323 Battelle Columbus Laboratories December 1976 Note This is a reference cited in AP 42 Compilation of Air Pollutant Emission Factors Volume I Stationary Point and Area Sources
Get PriceThe Grate Kiln induration machine is composed of three separate process pieces of equipment The traveling grate is used primarily to dry and preheat green balls for feeding into the rotary kiln where they are indurated Once the green balls are made they are spread out evenly across the grate
Get PriceHuang GB Zhu QY Siew CK 2024 Extreme learning machine theory and applications Neurocomputing 70 489 501 Google Scholar Mitra K Majumder S 2024 Successive approximate model based multi objective optimization for an industrial straight grate iron ore induration process using evolutionary algorithm Chem Eng Sci 66 15 3471 3481
Get PriceTravelling grate machine used for induration of green pellets resembles the well known sintering machine of Dwight Lloyd design Travelling grate machine is having completely closed hood with many interconnected thermal zones for recirculation of [tpvrdd gas leading to maximum heat recovery The machine consists of three main parts a
Get PriceThe green pellets are first dried and then preheated partially hardened on a 1 ft by 10 ft long traveling grate containing one updraft drying zone and two downdraft preheat zones Pellets are then indurated in a 34 in diam by 35 ft long rotary kiln pitched at a slope of ¼ in/ft and rotating at a speed of 1 rpm
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Get PriceA three dimensional CFD model of a straight grate furnace for indurating iron oxide pellets was developed for exploring conditions of furnace operation for fluid flow heat transfer and
Get PriceThe induration machine is a closed chain of 232 pallets each having 4 m width m length and 10000 kg weight providing a total area of 624 m² Fig 1 shows a schematic representation of the iron ore straight grate induration furnace [10] The action of the sensor shown in this figure is described in the legend of this figure Six process
Get PriceFig 2 Typical schematic diagram of straight grate system The grate kiln system depicted in Fig 1 consists of a traveling grate for drying and preheating the pellets to about 1040 deg C a rotary kiln for uniformly heating the throughput to the final induration temperature of 1315 deg C and an annular cooler for cooling the product and heat recuperation
Get PriceThe thickness of material bed in chain grate is about 180 200 mm with the normal motion speed of m/min Pellets are first dried in the up draft drying section by the recycle hot air in the temperature range of 160 250°C from the third cooling zone of annular cooler which remove attached water in green pellets and to avoid pellets in
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